Dark banner with high chrome cast grinding balls

Grinding Media for Power Plants

Thermal power plants grind coal to a fineness that balances combustion efficiency against mill power. Coal is soft compared with ore, but it is abrasive and the mill runs continuously, so media consumption adds up over a year.

Mill typeMediaSizeMaterial
Ball tube millHigh chrome cast balls30-60 mmCr18-26, HRC 58-65
Ball tube millCylpebs20×30-40×50 mmHigh chrome or Cr-Mo
Roller mill (spares)Grinding rolls / table liners–High chrome or composite

What matters in coal grinding

  • Consistent hardness, so mill power and fineness stay stable between deliveries
  • Low breakage – broken media blocks the outlet and disturbs the mill
  • Wear debris that does not contaminate the coal feed
  • Steady supply, because a mill stop for media is a unit derate

Typical consumption is 80-250 g per tonne of coal, higher on high-ash coals and older mills.

Related: high chrome cast grinding balls | cast grinding cylpebs

Request a coal mill media quotation.